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Skid mounted cementing equipment is mainly utilized in offshore or remote areas on land, such as desert where the vehicles are difficult to reach. Three kinds of major cementing plunger pumps of TPA400, TPH400 or TPB600 and variety of plunger size can be selected according to different operating conditions. The unit is fully considered the anticorrosion for offshore application. Zone-II explosion-proof unit is also developed, for the characteristics of offshore platform
1.Overview
Model PCS-421B is an integral skid mounted mixing and pumping unit which is state-of-the-art in continuous mixing and density automatic control. It mainly consists of skid frame, two engines, two transmissions, two TPA400 triplex pumps, hydraulic system, nigh and low pressure system and ACM auto mixing system. The High energy mixing system is powered from two transmissions PTO. The entire skid is very compact and applicable for offshore drilling platform.
This unit is mainly utilized in cementing job, acidizing job, oil well pressure testing, and other fluid pumping job in offshore,
on land or desert oil field.
2.General specificationMax. working pressure: 69MPa (w/ 3 3/4" fluid end)
Max. flow: 3.28m3/min(w/two 5" fluid ends)
Density range: 1.3~2.5g/cm3
Auto control precision: ±0.02 g/cm3
Mixing capacity:0.3~2.3m3/min
Working temperature: -20ºC - 50ºC
Overall dimension (mm): 7400(L) x2500(W) x3265(H)
Net weight: 20000kg
| Model | Common cementing truck(40Mpa / 70Mpa) | |||
| Transmission type (Optional) | Hydraulic / Mechanical | |||
| Max. working pressure MPa (psi) (Optional) | 40(5800)/70(10152) | |||
| Max. theoretical displacement m3/h | Hydraulic (Optional) | 40MPa:100(115mm plunger) 70MPa:60(90mm plunger) |
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| Mechanical (Optional) | 40MPa:78(115mm plunger) 70MPa:60(90mm plunger) |
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| Working medium | Water, cement slurry, drilling fluid | |||
| Truck chassis | North Benz, ShaanXi Truck are optional | |||
| Driving type | 6×4,6×6 | |||
| Engine | Type 400 (optional) |
1 | Model | VOLVO TAD1352VE |
| Manufacturer | Sweden VOLVO Co. | |||
| Spec. | 315kW /1900rpm | |||
| 2 | Model | MWM TBD234V8 | ||
| Manufacturer | Henan Diesel Engine Industry Co., Ltd | |||
| Spec. | 303kW /1800rpm | |||
Type 700 (optional) |
1 | Model | VOLVO TAD1353VE | |
| Manufacturer | Sweden VOLVO Co. | |||
| Spec. | 345kW /1900rpm | |||
| 2 | Model | MWM TBD234V8 | ||
| Manufacturer | Henan Diesel Engine Industry Co., Ltd | |||
| Spec. | 333kW /2100rpm | |||
| Gearbox | Hydraulic gearbox (optional) | Type:BY400 Type:BY620 |
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| Mechanical gearbox (optional) | 400Type:CV5-340 700Type: CV-12-351A |
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| Clutch (if install mechanical gearbox) | SP314P110 | |||
| Triplex cylinder plunger pump | Model | 400Type | 3ZB-300/40(self-made) | |
| 700Type | 3ZB-300/70(self-made) | |||
| Max. input power kW | 300 | |||
| Qty. of plunger | 3 | |||
| Plunger diameter mm | 400Type:115,100 700Type:90 |
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| Plunger stroke mm | 160 | |||
| Ratio | 4.6(Hydraulic)/2.03(Mechanical) | |||
| Max. working pressure MPa (psi) | 40(5800)/70(10152) | |||
| Max. theoretical displacement m3/h | 40MPa:Hydraulic100(115mm plunger)/Mechanical78(115mmplunger) 70MPa:60(90mm plunger) |
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| Water tank volume m3 | 4 | |||
PTC-511A Single Pump Cementing Truck
This product is a truck-mounted mixing and high-pressure pumping unit for cementing operation in onshore oilfields. It can accurately control and mix the cement slurry manually or automatically based on preset cement slurry density and slurry discharge rate.
| Chassis | North Benz, 6x6, or Imported Chassis |
| Engine | CA T C13 (475 hp@2,100 rpm) Or CA T C15 (540 hp@2,100 rpm) |
| Transmission | ALLISON 4700 |
| Plunger Pump | SERVA TPH400(4", 4 12") |
| Water C-pump | SERVA 4X3(1 Set) |
| EC. &boost C-pump | SERVA 5X6(2 Sets) |
| Displacement Tank | 25 bbl(4 m³) |
| Mixing Tub | 12 bbl(1.9 m³) |
| High-Energy Mixing System | ACM-IV.1 |
| Mixing Capacity | 0.3~2.3 m³/min (2-14.4 bpm) |
| Slurry Density Range | 1.3~2.5 g/cm³ ± 0.02 g/cm³ |
| Max. Discharge Pressure | 103.5 MPa (15,000 psi) |
| Max. Discharge Rate | 1.5 m³/min |
| Weight | 24,000 kg |
| Working Temperature Range | -20ºC~+50ºC |
1.Are you manufacturer or supplying company?
We are supplying company, not manufacturing factory, but we think we have some advantages over factory. We can manage full coverage and one-stop supply for our clients Manufacturers usually focus only on limited product range, but drilling requires comprehensive system, we can easily combine it based on our complete supply chain and vendor system.
2.How do you choose your vendor?
We insist on Independent & optimized selection of vendors depending on client personalized requirement Factory usually only sell their own products, no matter it good or bad, but we know which factory is good for different products with more than 15 years experience in this field, so we will choose the best factory based on their quality and delivery time.
3.What value you can bring to us?
We can help the clients to save their time cost with professional & efficient communications.Due to time difference, the customer may need to talk to different Chinese suppliers every day, but we can do this communication job easily and summarize final proposal to the customer.
4.What other advantages you are bearing?
1)To reduce the customer increased risk for interma disputes by centralized procurement The customer do not need to verify reliability for numerous different suppliers, just need to verify BEYOND, and we can supply full docs for verification.
2)Quick Response & Action: Flexible Private company, quick decision-making and fast action than those big factories with complicated procedures.
5.How do you work with your vendors?
We are possessing strategic partnership and distributorship certificates from our different vendors. For some of them we are working as their Exclusive Distributor for overseas market
6.How you will manage the after-sale services?
All our after-sale services will be carried out by engineers and technicians from our different vendors. But BEYOND will work as the coordinator between the client and the manufacturing factory and will take full responsibility to the client side.
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